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Automatic & Manual Concrete Batching Plant Systems

Concrete Batch Plant Control Systems - Automatic & Manual

JEL Concrete Plants is a premier supplier of concrete plant control systems for ready mixprecastcentral mix plants, level indicators and moisture and temperature sensors. We offer manual and automatic control systems for concrete batching plants nationwide. We design and build custom manual concrete plant control systems and supply the Batchtron control system as an automatic option. See our ROI Calculator for pricing.

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JEL is a full-service concrete plant manufacturer and supplier of concrete batch plant control systems and panels. Our manual and automatic concrete batching control systems can be customized to your needs. Contact us to find the perfect control system for your concrete plant.

Batchtron Automatic Concrete Plant Control System

Batchtron Automatic Control System for Concrete Batch Plants

Maximize production, accuracy and profitability with a Batchtron automatic batching control system. With customized graphics and internal hardware designed specifically for JEL Concrete Plants, the Batchtron automatic control system is easy to use and provides rugged, high-quality automation for ready-mix or precast concrete plants.

  • PLC-Based Logic –The Batchtron’s PLC control provides higher reliability than PC-based control systems. It has no rotating parts and does not rely on Windows software, a common reason other concrete batching systems become outdated and unusable.
  • Color Touch Screen Operation – Just select the pre-programmed formula, choose the batch size and press “Go” for easy, accurate batches. Users can access detailed plant information and even perform manual concrete batching operations by touching the screen. A 7” color screen is standard, with up to 10.4” color touch displays available.
  • Compact Design and Small Footprint – The PLC, color touch screen and all the electronics for Batchtron automatic control systems are contained in a single desktop cabinet.
  • Automatic self-tuning keeps your plant at peak trim, eliminating batch weight errors and wasted product.
  • Easily upgradable with online software upgrades.

Manual Concrete Plant Control System

Manual Control System for Concrete Batch Plant

Manual concrete batching control systems are ideal for concrete plant owners who don’t need to print tickets and aren’t as concerned with production speed and accuracy. This system lets you operate each function on your concrete plant via a switch or button without obstructing the view of the built-in scale indicators. It can be customized to the specific functions of your concrete batching plant.

  • Easy Water Control – Enter how much water you want in your batch and press “Go.”
  • Basic Conveyor Safety – The conveyor belt start is delayed 0-30 seconds while a horn sounds. The warning horn time can be custom-set to your preference by accessing the inside of the manual panel.
  • Precision Aggregate Batcher Gate Control – Inching gates are controlled by the manual panel, giving you flow control of aggregates from the hopper to the conveyor belt to control belt overloading and truck overfilling. The manual panel doesn’t allow the aggregate batcher gates to open unless the conveyor belt is operating, preventing under-load starts.
  • Cement Discharge Control – Bimba valves restrict the exhaust air speed of your cement batcher gates, allowing operators to open and close cement gates at the desired speed.
  • Trade-Up to Batchtron – We offer a trade-in credit on your manual panel when you upgrade to a Batchtron automatic concrete plant control within 2 years of the date of purchase. Trade-in value is based on the condition of your panel at the time of trade.

Each standard model is customized to fit your system based on your system's requirements. We coordinate all types of concrete batching equipment to custom manufacture the perfect batching plant for your job site.

Nationwide supplier of concrete batch plant control systems

Automatic vs. Manual Concrete Batching Computer Systems

The Batchtron is the ideal automatic control system for concrete batching plants focused on maximum efficiency and output. With its user-friendly touch screen and advanced PLC controls, the Batchtron precisely handles complex mix designs while minimizing operator workload. If you're running a busy ready-mix or precast facility where consistent quality and fast production are essential to your bottom line, the Batchtron delivers the automation you need.

Our Manual Control System puts you in direct command of your plant's operation at a more attractive price point. Built with straightforward controls and essential safety features, this concrete operating system gives your operators the hands-on control they need while maintaining production accuracy. It's the smart choice for smaller operations or plants with basic mix designs. Plus, we offer a trade-in credit toward a Batchtron system within two years - giving you a clear upgrade path as your business grows.

Ready to boost your plant's performance? Contact JEL Manufacturing today for a free quote on the perfect concrete batching system for your operation.

Why Choose JEL for Concrete Batching Systems?

We provide high-quality concrete batching control systems tailored to meet your operational needs. With a commitment to durability and performance, our experienced team works closely with you from consultation to installation to give you a reliable system and elevate your concrete batching process. Contact us today to learn how JEL can optimize your concrete batching operations.

Nationwide Supplier of Concrete Batch Plant Control Systems

JEL supplies manual and automatic concrete batch plant control systems to companies across the country. We proudly serve businesses in Arizona, Washington, Pennsylvania, Iowa, Colorado, Virginia, Oklahoma, Wisconsin, Minnesota, Michigan, Texas, California, Florida, New York, Illinois, Georgia, North CarolinaOhio and beyond.

Contact JEL Concrete Plants for a quote on a fully customized batch plant built to your exact specs.

For sales & sourcing, contact FESCO Direct

We manufacture manual concrete plant control systems for custom built batch plants - but when you're looking for a new system or need specifications on certain machinery or further information, contact FESCO Direct to get started.

CONTACT FESCO DIRECT

Custom Ready Mix & Precast Concrete Batch Plant Design & Installation

We produce high-quality ready mix, precast and central mix concrete plants at pricing routinely beating our competitors. Proudly made in America by skilled craftsmen near Milwaukee WI, an area well known for high quality construction and mining equipment manufacturers, JEL Concrete Plants’ quality is second to none. Call 262-223-3205 to discuss the concrete plant configuration & calibration perfect for your production specifications.